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The history of Coalbrookdale foundry dates back all the way to 1572 when the land was passed to John Brooke who developed coal mining there on a substantial scale. A blast furnace was built at the site to produce iron, which blew up in 1703. It remained derelict until the arrival of Abraham Darby I in 1709. Abraham Darby I set about rebuilding the Coalbrookdale Furnace, using coke as the fuel. His business was that of an iron founder, making cast iron pots and other goods, an activity in which he was particularly successful because of his patented foundry method, which enabled him to produce cheaper pots than his rivals. The furnace was the first coke-fired blast furnace to operate successfully for a prolonged period of time.

 

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The Coalbrookdale Foundry – this area has since been converted into a museum

 

Following the death of Abraham Darby II, Abraham Darby II was brought into the business as an assistant manager when old enough. The Company also became early suppliers of steam engine cylinders in this period. Experiments took place with the application of coke pig iron to the production of bar iron in charcoal finery forges. This proved to be a success, and led to the beginning of a great expansion in coke iron making.

 

In 1768, the company began to produce the first cast iron rails for railways. In 1778, Abraham Darby III undertook the building of the world’s first cast iron bridge, the iconic Iron Bridge, opened in 1780. The fame of this bridge leads many people today to associate the Industrial Revolution with the neighbouring village of Ironbridge, but in fact most of the work was done at Coalbrookdale, as there was no settlement at Ironbridge in the eighteenth century.

 

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Workers boots hung on the front gate

 

The blast furnaces were closed down, perhaps as early as the 1820s, but the foundries remained in use. The Coalbrookdale Company became part of an alliance of iron founding companies who were absorbed by Allied Iron founders Limited in 1929. This was in turn taken over by Glynwed which has since become Aga Foodservice. Castings for Aga Rayburn cookers were produced at Coalbrookdale until its closure in November 2017.

 

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Delivery yard, where the raw materials and scrap iron arrive

 

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One of the two cupolas, seen from the melt shop delivery yard

 

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Archive image of molten iron being taken from the cupola

 

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Number 1 cupola. This mini blast furnace melted the iron ready to be cast.

 

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Number 2 furnace

 

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Above the furnaces

 

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Compressors which blew air into the cupolas 

 

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Rear of the furnaces

 

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Ladles hanging from an overhead rail system for transporting molten iron

 

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One of the ladles

 

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Moving into the casting area where we find racks of moulds

 

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Patterns laid out on the floor

 

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Patterns laid out on the floor

 

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The main casting shop contains a fair bit of automated casting equipment

 

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Beside the production line with wagons on rails for transporting castings

 

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Casting production line

 

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Casting production line

 

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End of the casting line

 

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Casting machine, where the molten iron is pored into

 

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Archive image of molten iron being poured into cast

 

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Automated production lines

 

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Automated production lines

 

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Tanks and conveyors

 

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Towards the end of the factory we find more machinery

 

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Forklift trucks

 

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Cherry picker

 

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Extraction hoods in an old part of the site

 

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The workshops shop contained a handful of machines

 

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Dress in the machine shop

 

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A pair of drills

 

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More drill-presses

 

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Finally, some of their finished products – an Aga in the canteen along with a Rangemaster fridge

 

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